Andrew, thanks for your inquiry via http://www.caltex.com regarding engine oil viscosity.
Viscosity is the internal friction of a fluid, but I will use the terms 'thick' and 'thin' as they are commonly used to describe viscosity.
An important point to consider is that all oils (as with most fluids) are thickest when they are cold, and they thin out as the temperature increases. There are some misconceptions about multigrade engine oils, and a common one is that they 'thicken up' when hot. If you are looking at an engine oil at ambient temperature, it can only get thinner as it is heated, or thicker as it is cooled.
Because the viscosity of oil varies exponentially with temperature, engine manufacturers had to have a system of specifying an appropriate viscosity grade for a range of climates/temperatures. The Society of Automobile Engineers developed the SAE viscosity grades early in the 20th century. They devised an abitrary grading system based on maximum and minimum viscosity ranges taken at 100 degrees C. The viscosity of any oil can be measured, and it will fall into one of these SAE grades - 0, 5, 10, 15, 20, 25, 30, 40, 50 etc.
In cold winter conditions, we are more interested in whether the oil is going to be too thick and un-pumpable below zero degrees. For that reason the winter (W) grades were developed. These grades have limits as to how thick the oil can get at sub zero temperatures. For example:
SAE 10W oil - must be pumpable down to -25 degrees C
SAE 15W oil - must be pumpable down to -20 degrees C
SAE 20W oil - must be pumpable down to -15 degrees C
Prior to the 1960's, engine oils were monogrades. You might choose an SAE 15W for winter use, and switch to a SAE 40 for summer use. In the 1960's, multigrades oils were developed. These oils use additives that resist the tendency of the oil's viscosity to thin out with temperature increase. These additives are called Viscosity Index Improvers, and they make multigrade oils possible.
An SAE 15W-40 multigrade oil is a true SAE 40 when measured at 100 degrees C. It is also pumpable down to -20 degrees C, and therefore also meets the requirement of an SAE 15W. This allows the engine to be used in a wide range of temperatures. Most modern engine makers demand the use of multigrades.
In answer to your questions about the difference between an SAE 20W-50 and a 15W-50:
Both oils have a similar viscosity at 100 degrees as they are both within the SAE 50 grade. As the temperature drops, both oils will thicken up. The 20W-50 will thicken up at a faster rate, and become too-thick to pump somewhere below -15 degrees C. The 15W-50 doesn't thicken up as much, and will remain pumpable down to around -20 degrees.
We would tend to say that the 20W-50 is thicker than the 15W-50, at lower temperatures (always comparing them at the same temperature). To complicate things a little, at temperatures over 100 degrees C it is likely that the 20W-50 will actually be thinner than the 15W-50. This is because the inferior multigrade will thin out quicker than the better multigrade. This can be graphed as a slope that drops from very thick at low temperatures and very thin at high temperatures. The flatter this slope the better. If you could imagine a fluid that did not change in viscosity with changes in temperature, that would be a flat graph and would represent the perfect ideal fluid. Aviation and Space equipment is subjected to wide temperature extremes, and they use synthetic oils that have very wide multigrade properties.
Generally, the lower the Winter grade the better, and the higher the summer grade the better. You will notice that the higher priced synthetic engine oils have very wide multigrades, such as 10W-50.
I trust this information is helpful. Viscosity grades can be a difficult concept to grasp, because everything is relative to temperature. Being an ex-mechanic myself, I know that there are a lot of people who judge an engine oil by looking at it at room temperature. This is a mistake - because the important things are what happens at cold start up (maybe -20 degrees at a ski resort), or what is happening in the piston-ring area (maybe at 200 degrees ).
Regards,
J.... C...
Caltex Customer Services
New Zealand
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